Hi 8850jd
I agree with you, Apache sprayers appear to have some safety issues, this I have witnessed first hand on two occasions , the first being my front left spindle broke and the front axle fell to the ground burying itself about a foot into a hard gravel road (luckily I was backing up slowly so I didn't go through the windshield or worse yet end over end")
The second time was this past August when I drove down the road to a field (loaded with 1000 gallons of spray solution). (Luckily I never drive this AS1010 faster than 12 mph, "PERIOD", because I am fearful of going "END OVER END" if any of the steering and suspension components break. As I entered the field I happened to back up to get into a tight corner when suddenly my front axle leaned forward at about a 45 degree angle. I drove ahead very slowly to push the axle back to vertical, got out and found that the main pivot pin on the front axle had "BROKEN IN HALF" and the rear part of the pin fell out on the ground.
I can imagine that if the axle had fallen off the machine there would not have been much left of my AS1010 as the nose would have slammed into the ground from a height of about 50". The only fix for this problem is to buy the complete centre section of the front axle for $2149.00 plus freight because the pin is welded into the axle. I called the factory and my usual contact Jeremy Hurt gave me the brush off and had some "junior clerk" who did not understand the seriousness of the problem give me the "corporate " brush off. He said they have about a 3% failure rate on front axle components and he felt that was a very low failure rate. "Lol"
I understand the newer machines (mine is an '07 AS1010) now have a 3' diameter pin vs 2.25" on my machine thus I would say the factory by increasing the diameter of the pin is acknowledging a problem with the previous design. So much for building the lightest sprayer on the market, by the time they "beef up" all the things that break because they were made too light the machine will be as heavy as a "JD".
They had already admitted previously that the front spindles were welded incorrectly which lead to metal fatigue in the lower area of the spindles.
I have looked at the new AS1020 and I don't think it is built sufficiently stronger than the "1010" that I would take a chance on a second Apache.
My AS1010 had about 1900 hr on it when the front spindle broke. If anyone has an AS1010 with significant hours on it and "IF" you have not done the spindle update I would strongly suggest to have the spindles replaced or at least magnufluxed to detect cracks in the metal. At 2500 hr my pivot pin failed. I did not buy the new axle that Apache supplies because they haven't assured me that they have improved the type of material that they make their pins out of, so I purchased "4140" quality material and had a local welder (machinist too) who knows metallurgy as well replace the pin. Keep me posted on failures of front suspension pieces if you survive the wreck. One last note, At no time did the factory ever call me to suggest that I have a spindle update or that 3% of the machines they were selling were having failure issues with the front suspension components.